Metalworking
The metal working industry – fabrication, surface preparation, surface finishing – is largely dependent upon the demands of other industries. When customers are depending on your product for their production, there is no time for downtime. We offer comprehensive repair, reconditioning, and remanufacturing of electrical-mechanical industrial equipment that will keep you, and in turn your customers, up and running.
- A single, reliable source for a wide selection of in-plant and shop services.
- Proven support to reduce operating costs by minimizing downtime, improving efficiency and extending equipment service life.
- Responsive to your needs 24/7
While you can choose from any of the many services we offer, your sales representative can help you select a blend of these services to meet your facility’s specific goals and requirements. No matter which you choose, you can be assured that your needs are being handled by the industry’s best-trained and equipped personnel to ensure you receive maximum value.
MOTOR & GENERATOR SERVICES
Recondition, Rewind & Remanufacture
- AC motors 1/4 HP to 80,000 HP (13.8 kV)
- DC motors and generators 1/4 HP to 10,000 HP (750 kV)
Motor Control Center (MCC) Retrofits
- All brands and styles
- Extends life of MCC 20-30 years without expense of replacing entire structure
- Includes starters, circuit breakers, control power transformers, relays and pilot devices
- Fitted into original MCC structure
Engineering & Diagnostic Services
- Motor modifications and UL re-rating
- Root cause failure analysis
MECHANICAL EQUIPMENT SERVICES
Mechanical Products
- Gearbox repair and remanufacture
- Pumps, compressors, blowers
- Vacuum pumps
- Brakes, shaft and roll assemblies
- Bearing rebabbitting
- Clutch repair & remanufacturing
Turbines
- Steam turbines and generators
- Complete mechanical and electrical inspections and testing
- Field laser alignment
- Annual overspeed trip testing
- CO2 cleaning
- Auxiliary equipment services
- Blade and shaft repair
- Complete overhaul and major maintenance services, including linkage, trip & throttle valves, steam chest repairs, and valve rebuilds
Crane Services
- Overhead crane and hoist maintenance
- Emergency services and repairs
- Control conversions and upgrades
- OSHA compliance inspections
- Monthly preventative maintenance programs
- Electrification systems
- Installation, start-up and rated load testing
- Rigging and sling inspections
Rotating Equipment
- On-site balancing
- Air compressor repairs and rebuilds – reciprocating & rotary screw
- Eddy current couplings and clutches
- Gearing
- Liquid ring and vacuum pumps
- Vacuum pump repairs and rebuilds – horizontal split case and vertical turbine
Specialty Services
- Heat exchanger repair, testing, re-tubing
- Dynamic balancing
- Machining and fabricating
POWER SYSTEMS SERVICES
Transformers
- Rewind and refurbishment
- General step-up, station auxiliary, unit substation
- Field maintenance & testing
- Oil analysis & oil processing
- Oil pump & cooler services
- Failure analysis
- Engineering consulting
- Isolated phase bus repair and restoration
Circuit Breakers
- Low & medium voltage repairs & refurbishment
- Low voltage trip unit retrofits
- Medium voltage air-to-vacuum conversions
- Low voltage/medium voltage starter conversions
- Oil circuit breakers
- SF6 circuit breakers
On-Site Bus Fabrication
- Emergency bus restoration
- Shear, bend, punch up to 1/2″ x 6″ CU bus
- Common size bus bar in stock
- On-board hardware and insulator inventory
- Quick, consistent, repetitive bends
- Intricate bus configurations
- Rectifier bus additions
- Epoxy-coated fluidized bus
Field Services
- Main substation maintenance & testing
- Turnkey transformer & switchgear installations
- Distribution substation maintenance & testing
- Project management
LIFTING MAGNETS
All Magnetech magnets are designed to 75% duty cycle and constructed with class H insulation throughout coil. Steel construction maximizes lift-to-weight ratio without sacrificing strength and durability.
Scrapmizer “L” Series
- Available in 47″ to 95″ with aluminum or copper coil
- Engineered to meet requirements of scrap processing operations
- Steel construction minimizes weight while maximizing lift-to-weight ratio
- High impact resistant manganese bottom plate
Mill Duty “H” Series
- Available in 40″ to 84″ with aluminum or copper coil
- Engineered to meet requirements of steel manufacturing and processing
- Fabricated steel construction maximizes lift-to-weight ratio without sacrificing strength and durability
Scrap Star Series
- Available in 34″ to 72″ with aluminum coil
- Engineered to meet requirements of scrap processing, foundry, and steel mill processing
- High impact resistant manganese bottom plate
“MP” Scrap Series
- Available in 58″ to 72″ with aluminum coil
- Engineered to meet requirements of scrap and mill processing under extreme production demands
- Contains patented electro-core design
- Wear resistant hard surfacing on center and outer poles
Slag Reclamation “B” Series
- Available in 58″ and 68″ with aluminum or copper coil
- Engineered to meet requirements of slag reclamation
- Manufactured to withstand punishing physical conditions found in slag reclamation processing
- Thicker case walls
- Wear resistant hard surfacing on center and outer poles
- High impact resistant manganese bottom plate
Tri- and Bi-Polar and Railroad Magnets
- Standard 230 VDC
- Copper or aluminum windings
- Hot bottom designs
- Available in various sizes
- Suitable for slabs, plates, rebar, pipes, billets, structural shapes, spreader beam applications, coils
- Customized pole shoes available for irregularly shaped materials
Complete Magnet Generator and Control Systems
Magnet Repair, Field Service, and Rewinds – All brands and types of magnets
PRODUCTIVITY ENHANCING SUPPORT
Emergency Service
- Available 24/7
- Troubleshooting
- On-site and shop repairs
- Products and parts
Preventative Maintenance
- Vibration spectrum analysis
- Tribology & oil particle analysis
- Ultrasonic testing
- Thermographic imaging
- Motor circuit evaluation & analysis
Predictive Maintenance
- Scheduled outage service
- DC motor brush wear analysis
- Motor cleaning and lubrication programs
- Dry ice cleaning
- Alignment and balancing
Total Motor Management® (TMM)
- Inventory & spare maintenance
- Stores & warehouse management
- Warranty tracking & repair standards
- Performance enhancements & needs assessment
- TMM performance guarantees
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